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Sonic 36 — Flagship Textbook Web Offset Printing Machine, Made in India by Prakash Machineries

Prakash Flagship · Sonic 36

The flagship textbook
web offset printing machine.

Built for printers who measure success in impressions per hour. 36,000 copies per hour, full 4 + 4 colour, and a purpose-built jaw & pin folder engineered around the Sonic 36's sustained throughput.

Flagship textbook press 36,000 cph 4 + 4 colour Gold · Platinum Quarter fold standard
Prakash Sonic 36 flagship textbook web offset printing press with 4-high tower and jaw and pin folder
Prakash Sonic 36 flagship textbook web offset printing press with 4-high tower and jaw and pin folder
0
Copies / hour
4+4
Colour printing
250–350
Web speed m/min (by cut-off)
0
Cut-off options
The flagship textbook press

Engineered for high-volume textbook publishing.

The Sonic 36 sits at the top of the Prakash textbook range. It is the press for publishers who have outgrown standard textbook machines — the publishers who run multi-shift production, who compete on delivery timelines, and who need every hour of every shift to count. Built at our Faridabad facility, shipped to printers who don't accept queueing.

Sonic 36 press in full production at a high-volume textbook publisher

Top of the textbook range.

Where the Superb is the proven workhorse for seasonal textbook houses, the Sonic 36 is the next tier — engineered for the higher utilisation, sustained throughput and quality expectations of high-volume textbook publishers, educational printers and commercial print houses.

Operator at the Sonic 36 touchscreen reviewing production data

36,000 copies an hour. Sustained.

Maximum mechanical speed of 36,000 copies per hour — which translates to a web speed of approximately 250 to 350 metres per minute depending on cut-off length. Not a peak number on a datasheet — the speed the press is engineered to hold through long production windows on textbook stocks from 38 to 80 GSM.

CNC-machined Sonic 36 mainframe at the Prakash factory

CNC-precision manufacturing.

Every Sonic 36 mainframe, shaft, cylinder and bush is machined in our own factory on CNC, VMC, HMC and grinder equipment to micron-level tolerances. That precision is what holds register through a full production day — shift after shift, season after season.

The defining aggregate

The Sonic 36 folder.

The folder is what the Sonic 36 was built around. A purpose-engineered jaw & pin folding mechanism rated for the press's full throughput — the aggregate that turns sustained 36,000 cph into delivered product, fold after fold, shift after shift.

Jaw & pin folder · purpose-built

Built to hold the speed.

The Sonic 36's folder is not a generic 1:2 jaw type adapted to fit a fast press. It is a higher-tier jaw & pin folder engineered specifically for sustained 36,000 cph output — cleaner cuts, tighter folds, more reliable signature delivery at full speed.

  • Jaw & pin folding mechanism for clean, accurate folds at full speed
  • Large-diameter nips for stable signature handling at high speed
  • Special 3-cylinder design for sharper folds and longer cylinder life
  • Extra-long quarter folder — engineered for high speed and folding accuracy
  • Special belts carry copies from the nips to the quarter folder
  • Variable-speed folder conveyor for a cleaner signature stream
  • Speed range: 16,000 to 36,000 copies per hour
36k
cph at the folder
The folder runs at the same speed as the press. No mid-line bottleneck. Whatever the printing units produce, the folder finishes.
The speed advantage compounds

20% more throughput. Same operator. Same floor.

The Sonic 36's speed advantage over standard textbook presses isn't a datasheet number. It's revenue capacity. Here's the math.

Sonic 36 vs standard textbook press

18 million+ more copies a year — on the same press room.

The Sonic 36 prints 6,000 more copies an hour than the workhorse Superb (36,000 vs 30,000). On the same operator, in the same shift, on the same floor space — that compounds across an operating year.

+6,000
Copies / hour
36,000 cph vs 30,000 cph — the per-hour gap between Sonic 36 and the workhorse textbook press.
+72,000
Copies / day
Over a 12-hour production shift — the daily gain becomes a delivery commitment you can confidently quote.
+18M
Copies / year
Across ~250 working days — revenue capacity that pays back the premium on Sonic 36 in cycles, not decades.

Numbers above are indicative based on press-room benchmark assumptions. Actual gains depend on job mix, run length, paper stock and shift pattern.

Choose your Sonic 36

Sonic 36 — Gold & Platinum.

The Sonic 36 is offered exclusively in two premium trims. Gold for high-volume publishers who want motorised automation and PLC control. Platinum for the most ambitious press rooms — full camera-based auto-registration, spray dampening with chiller, auto splicer, remote diagnostic.

Premium tier

Gold

Motorised automation. PLC control. Production-grade reliability.
  • Motorised circumferential & lateral registration
  • Brushmist dampening system
  • Lever-type ink keys with swing-down fountain
  • Pneumatic on/off impression control
  • Motorised compensator on folder
  • Pneumatic disc brake on unwind
  • Central console with switches
  • 24/7 service helpline · nationwide spares
Flagship tier

Platinum

Full automation. Camera-based register. Intelligent press management.
  • Automatic registration with cameras
  • Spray dampening with chiller
  • Lever-type ink keys with swing-down fountain
  • Rilsan-coated ink oscillator rollers
  • Auto splicer (SG 50) · auto dust cleaner
  • Auto cut-off · cross perforation · double parallel fold standard
  • DC digital drive · PLC touchscreen console · remote diagnostic
Need an entry tier? The Silver trim is available on our workhorse Superb textbook press — designed for school textbook houses and seasonal-demand printers.
Sonic 36 standard features

Engineering that holds the speed.

Standard features on every Sonic 36 press, regardless of trim. Built around stable colour register, easy plate handling and the kind of serviceability a high-utilisation press needs.

Single-circumference plate cylinder

Slit-type lock-up with centre register pin for fast, accurate plate changes.

Single-circumference blanket cylinder

Tennon-type lock-up, 889 mm width standard (915 mm option). Narrow-gap worm & wheel available as an option.

Lever-type ink keys

Multi-roller inking train with lever-type ink keys and swing-down fountain for precise ink metering.

Brushmist dampening

Brushmist dampening with variable-speed water pick-up roller for consistent ink/water balance through the run.

On-the-run register

Sidelay and circumferential register adjustment without stopping the press.

Shaftless drive (option)

Individual AC servo drives with electronic line shaft synchronisation — available as an option for press rooms needing frequent web-path, colour or edition changes.

Sonic 36 press configuration

Three aggregates. One press line.

The Sonic 36 is a modular press system comprising the reel stand, the printing tower and the folder. Each module is engineered for independent reliability while integrating into a single synchronised press line.

Module 01 · SG 50 Auto Splicer

Unwind & roll change

  • SG 50 fully shaftless auto splicer (standard configuration)
  • Fully automatic flying splice — no press stop for reel change
  • PID and diameter compensation
  • Straight-line paste pattern · maximum 2-copy splice tail
  • Lifts new roll from the floor — no hydraulic trolleys
  • Reel widths 700–889 mm standard (915 mm option)
  • Pneumatic braking with automatic tension control via dancer roller feedback
  • Optional: web break detector · motorised reel loading · core chuck adapters
Module 02 · Printing Tower

4-Hi tower · 4 + 4 colour

  • Four-high tower (4 printing units stacked) — 1 tower in standard configuration
  • Full 4 + 4 colour on one web in a single pass
  • Single-circumference plate cylinder, slit-type lock-up with centre register pin
  • Single-circumference blanket cylinder, tennon-type lock-up
  • Lever-type ink keys with swing-down ink fountain
  • Brushmist dampening with variable-speed water pick-up
  • On-the-run sidelay and circumferential register adjustment
  • Heavy-duty timer belts driving the stacked tower configuration
  • High-grade stress-relieved cast iron, CNC-machined to micron tolerances
Module 03 · Sonic 36 Folder with Quarter Fold (Standard)

Sonic 36 jaw & pin folder

  • Jaw & pin folding mechanism — purpose-built for sustained 36,000 cph
  • Quarter fold attachment included as standard — not an upgrade
  • Large-diameter nips for stable signature handling at high speed
  • Special belts carry copies from the nips to the quarter folder
  • Special 3-cylinder design for sharper folds and longer cylinder life
  • Extra-long quarter folder — engineered for high speed with better folding accuracy
  • Variable-speed folder conveyor for cleaner signature stream at the delivery
  • Former board assembly with adjustable nip rollers
  • Cutting cylinder with hardened steel blades
  • Automatic copy counter with preset batch stop
  • Speed range: 16,000 to 36,000 copies per hour
  • Available cut-offs: 508 mm (20″) · 578 mm (22¾″) · 610 mm · 630 mm
  • Optional: Second fold capability · stitching / stapling heads
Sonic 36 folder — fold types

The folds a textbook house needs.

The Sonic 36 jaw & pin folder is configurable for broadsheet, tabloid and quarter-fold output — the three core formats that cover the majority of textbook, newspaper and commercial web work.

Broadsheet (half fold)

Single fold across the long axis. The standard broadsheet newspaper or textbook fold.

Tabloid

Half-size newspaper / compact textbook format. Folded both ways for tabloid finishing.

1 2 3 4

Quarter fold (magazine)

Folded into four sections for magazine and signature work. Cross-fold configuration.

Optional folder upgrades: Quarter-fold kit · second fold capability · automatic copy counter with preset batch stop · stitching / stapling heads.

Technical specifications

Sonic 36 web offset press specifications.

Complete spec sheet for the Prakash Sonic 36 flagship textbook printing machine.

Datasheet Sonic 36 PMPL/WO/SONIC-36 Rev. 2026 · Gold + Platinum
Press & Format
Press typeWeb offset, single width
Standard configurationSG 50 Auto Splicer + 4-High Tower + Sonic 36 Folder with quarter fold attachment
Printing speed16,000 – 36,000 copies per hour
Web speedApproximately 250 – 350 m/min depending on cut-off length
Colour capability4 + 4 colour (both sides in a single pass)
Paper
Paper width700 – 889 mm standard; 915 mm available as option
Paper weight (GSM)38 – 80 GSM (newsprint to book stock)
Plate width889 mm (35″) standard; 915 mm (36″) available as option
Cut-Off Sizes (4 available)
Cut-off — Option 1508 mm (20″)
Cut-off — Option 2578 mm (22¾″)
Cut-off — Option 3610 mm (24″)
Cut-off — Option 4630 mm (24.8″)
Printing Unit (Tower)
Tower configuration4-High (4 units stacked) — 1 tower in standard configuration
Plate cylinderSingle circumference, slit-type lock-up, centre register pin
Blanket cylinderSingle circumference, tennon-type lock-up (narrow-gap worm & wheel optional)
Inking systemLever-type ink keys with swing-down fountain
Dampening (Gold)Brushmist dampening
Dampening (Platinum)Spray dampening with chiller
RegisterOn-the-run sidelay and circumferential adjustment
Folder
TypeJaw & pin folding mechanism
Folder speedUp to 36,000 copies per hour
Quarter foldStandard (included with the press)
Folds supportedBroadsheet, tabloid, quarter fold (magazine)
DeliveryConveyor belt with fan-spread stacking
CounterAutomatic copy counter with preset batch stop
Unwind — SG 50 Auto Splicer (Standard)
TypeSG 50 — fully shaftless flying splicer
Splice patternStraight-line paste; maximum 2-copy splice tail
Reel loadingLifts new roll from the floor — no hydraulic trolleys
BrakePneumatic braking with automatic tension control
Tension feedbackDancer roller feedback to closed-loop control
Control & Drive
DriveMechanical shaft (standard); shaftless AC servo drive available as option
DC drive (Gold)Analogue
DC drive (Platinum)DC digital
PLC + touchscreen consoleStandard on Platinum (optional on Gold)
Remote diagnosticStandard on Platinum
Web break detectionOptional

Sonic 36 is offered in Gold and Platinum trims. Dampening, drive and automation specifications vary by trim as noted above.

Applications

Who runs the Sonic 36.

The Sonic 36 is at home wherever high-volume web printing is the daily reality — from textbook houses to mid-circulation newspapers to commercial web printers.

High-volume textbook publishers

Publishers running multi-shift textbook production through peak academic seasons.

Educational publishing groups

National educational publishing houses producing course books and reference titles.

Competitive exam publishers

NEET / JEE / UPSC / state-exam publishers with seasonal volume spikes.

Mid-circulation newspapers

Regional and mid-circulation newspaper houses needing reliable nightly throughput.

Magazines & periodicals

Weekly and monthly magazine houses with quarter-fold signature finishing.

Commercial web printers

Catalogues, directories, inserts and longer commercial web runs.

Government textbook tenders

State and central textbook tender printing with strict seasonal deadlines.

Export print markets

Print houses serving export education and newspaper markets in Africa, ME, SE Asia.

See it in action

Sonic 36 — live at a customer site.

Watch a Sonic 36 running textbook signatures at full 36,000 cph — from reel feed through the 4-High tower to jaw & pin folder delivery.

Sonic 36 flagship textbook web offset press — live demo Reel feed · 4-High tower · jaw & pin folder delivery
Resources

Download technical resources.

Sonic 36 Brochure

Full specifications, Gold & Platinum trim comparison · PDF

Download →

Web Offset Range Guide

Compare Sonic 36, Superb, Speedster & Newslight · PDF

Download →
Frequently asked questions

Questions about the Sonic 36?

The Sonic 36 is the flagship of our textbook web offset range; the Superb is the workhorse. Sonic 36 runs at 36,000 copies per hour — 20% more throughput than the Superb's 30,000 cph — and is built around a purpose-engineered jaw & pin folder rated for the same full speed. Sonic 36 is offered exclusively in Gold and Platinum premium trims; the Superb is the press to look at if you want the entry-tier Silver configuration.
Sonic 36 is positioned as our flagship textbook press — designed for publishers and printers buying for sustained throughput, intelligent automation and long-life engineering. Silver-tier (manual register, cloth dampening, analogue drive) doesn't match that intent. If you need the entry tier, the Superb is the right press — same DNA, available in Silver as well as Gold and Platinum.
Gold ships with motorised register, brushmist dampening, pneumatic on/off, lever ink keys and central console with switches — the premium production-ready configuration. Platinum adds camera-based automatic registration, spray dampening with chiller, Rilsan-coated rollers, auto splicer (SG 50), auto cut-off, cross perforation, double parallel fold, DC digital drive, PLC touchscreen, and remote diagnostic. Platinum is the fully-automated, intelligent-press-management top of the range.
Yes — that's the design point. The Sonic 36's folder is rated at the same 36,000 cph as the printing units, so there's no mid-line bottleneck. 36,000 cph translates to a web speed of approximately 250 to 350 metres per minute depending on cut-off length. The press is engineered to hold this speed through long production windows on textbook paper from 38 to 80 GSM.
The Sonic 36 is available in four cut-off sizes: 508 mm (20″), 578 mm (22¾″), 610 mm and 630 mm. Paper width range is 700–889 mm standard, with 915 mm available as an option. Plate width is 889 mm (35″) standard with 915 mm (36″) as option.
The jaw & pin folder supports broadsheet (half fold), tabloid and quarter fold (magazine) output. A second fold capability and stitching / stapling heads are available as optional folder add-ons. The folder is rated at the full press speed of 16,000 to 36,000 cph.
Sonic 36 price depends on the trim level (Gold or Platinum), cut-off width, tower count, folder options and any auto-splicer / web-break detection upgrades. Share your application (textbook, newspaper, commercial), target output and colour requirement — we'll come back with a tailored Sonic 36 configuration and quotation.
Every Sonic 36 press is built end-to-end at the Prakash Machineries facility in Faridabad, Haryana, India. Mainframes, shafts, rubber rollers, cylinders and bushes are all manufactured in-house on CNC, VMC, HMC and grinder machines to micron-level tolerances. Prakash has been building web offset printing machines from this facility since 1988.
Standard supply includes complete installation and commissioning, alignment and calibration at your site, plus comprehensive on-site operator training. After-sales: 24/7 helpline with remote diagnostics, nationwide spare parts network, structured Annual Maintenance Contracts, and an upgrade path for future tower additions and folder enhancements.

Spec your
Sonic 36.

Tell us your cut-off, colour configuration, target output and preferred trim level. We'll come back with a configuration and quotation tailored to your press room — within 24 hours.

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